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Enhancing machinability of cold work tool steels through soluble SiO2-based nanofluids in milling operations
COLLOIDS AND SURFACES A-PHYSICOCHEMICAL AND ENGINEERING ASPECTS 2026 Cilt 734
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In this study, the effects of innovative and environmentally friendly cooling-lubrication techniques on the machinability properties of CPOH cold-work tool steel were comprehensively investigated. The main objective of the research was to determine the contribution of nanofluid-based cutting fluids to machining performance and to propose new solutions that can serve as alternatives to traditional methods for sustainable manufacturing practices. Experimental studies were conducted on a CNC milling machine using an Al-TiN coated carbide milling cutter. Two different cutting speeds (100 and 130 m/min), two different feed rates (0.08 and 0.1 mm/rev), and a constant depth of cut (0.7 mm) were applied in the experiments. The nanofluids used in the study were prepared by adding certain proportions of SiO₂ nanoparticles to the synthetic cutting oil used as the base. To compare the effects of different nanoparticle ratios on machining performance, nanofluids were evaluated at 0.1 wt% and 0.2 wt% ratios. Key performance criteria such as surface roughness (Ra), cutting temperature (Tc), tool wear (Vb), and power consumption were analyzed to evaluate machinability. The findings indicate that the use of nanofluids significantly improves machining performance. In particular, the 0.2 wt% SiO₂ added nanofluid resulted in lower surface roughness and cutting temperature values, resulting in less tool wear, while also minimizing power consumption. It was determined that nanofluids with SiO₂ nanoparticles offer significant advantages in terms of thermal control, tool life, and surface quality in the milling of cold-work tool steels, and represent a strong alternative to conventional cutting fluids in terms of energy efficiency and environmental sustainability. These findings significantly contribute to the development of sustainable manufacturing technologies.
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Belge Türü
Kaynak: COLLOIDS AND SURFACES A-PHYSICOCHEMICAL AND ENGINEERING ASPECTS
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Makale Bilgileri

Dergi COLLOIDS AND SURFACES A-PHYSICOCHEMICAL AND ENGINEERING ASPECTS
ISSN 0927-7757
Yıl 2026 / 5. ay
Cilt / Sayı 734
Makale Türü Özgün Makale
Hakemlik Hakemli
Endeks SCI
JCR Quartile Q2
Yayın Dili Türkçe
Kapsam Uluslararası
Toplam Yazar 6 kişi
Erişim Türü Basılı
Alan Mühendislik Temel Alanı Makine Mühendisliği Üretim Teknolojileri Bilgisayar Destekli Tasarım ve Üretim Kompozit Malzemeler "CPOH cold work tool steel","Minimum quantity lubrication (MQL)","SiO2 nanoparticle","Machinability","Energy consumption"

YÖKSİS Yazar Kaydı

Yazar Adı GÜLSEREN CANER,YAR ADEM,USCA ÜSAME ALİ,ŞAP SERHAT,DEĞİRMENCİ ÜNAL,OKBAZ ABDULKERİM
YÖKSİS ID 9606577

Metrikler

Scopus Atıf 3
Havuz Atıfları 0
JCR Quartile Q2
Yazar Sayısı 6