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Experimental study and analysis of machinability characteristics of metal matrix composites during drilling
Composites Part B Engineering Cilt 166 ss. 401-413
Scopus Toplam 130 atıf DOI
In this study, the metal matrix composite materials were produced by hot press with various production parameters. The drilling experiments were performed on computer numerical control vertical machining centre without cutting fluid. Analysis of variance (ANOVA) was carried out in order to determine the effects of the production parameters on thrust force and surface roughness of metal matrix composites drilled with different feed rate. The effect of production parameters such as temperature, pressure and reinforcement ratio were investigated, and their effects were presented. The optimal level for each production parameters was determined by ‘Maximize the S/N ratio approach with a Taguchi design’. The test results revealed that the reinforcement ratio was the main factor affecting the surface roughness of the metal matrix composites for both feed rate. However, same singularity was not matter on thrust force due to close contribution rates of production parameters and high error rates of analysis. In literature, an increase on the thrust force and the surface roughness values was reported as the feed rate increased during machining. Nevertheless, in our MMCs system, the thrust force and the surface roughness values were in tendency of declination as the feed rate increased which makes this study more novel research.
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Dispersion mechanism-induced variations in microstructural and mechanical behavior of CNT-reinforced aluminum nanocomposites
Archives of Civil and Mechanical Engineering Cilt 22
Scopus Havuzumuzda Open Access 42 atıf almış
The combination of powder metallurgy and ball milling method has been widely regarded as the most beneficial route for producing multi-walled carbon nanotubes (MWCNTs)-reinforced aluminum matrix composites. In this study, the effects of different milling times (1, 2, 4, and 8 h) on the structural, morphological, and crystallographic properties of MWCNTs-reinforced Al7075 composite powders were characterized by particle size analyzer, Raman spectroscopy, scanning electron microscopy (SEM), high-resolution transmission electron microscopy (HR-TEM), and X-ray diffraction (XRD). After the morphological and structural characterization of the milled powders, the microstructural and mechanical properties of the hot-pressed composites were evaluated using an optical microscope, SEM, density, and Brinell hardness measurements. Considering milled powder characterization, the MWCNTs were gradually distributed and embedded within the matrix as the milling time increased. Milling for 8 h resulted in a minimum level of particle size (11 µm) with shortened and uniformly dispersed CNTs. Brinell hardness of the composite increased from 91 to 237 HB -a ⁓%160 after 8 h of milling. Such a remarkable increment in hardness could be attributed to several concurrent strengthening effects related to dispersion, solution, grain refinement, and Orowan looping mechanisms. However, relative density results revealed that the composite produced by 2 h milled powders exhibited the highest density (%99.96). The observed differences between hardness and density results were ascribed to powders’ deteriorated packing and sintering behavior due to an increment in the hardness of particles and variation in particle size range and morphology, which resulted from following different milling protocols.
Atıf Yapan Makale Bilgileri
Kurumlar (3)
Necmettin Erbakan Üniversitesi Meram, Turkey
Opole University of Technology Opole, Poland
Selçuk Üniversitesi Selçuklu, Turkey