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Experimental study and analysis of machinability characteristics of metal matrix composites during drilling
Composites Part B Engineering Cilt 166 ss. 401-413
Scopus Toplam 130 atıf DOI
In this study, the metal matrix composite materials were produced by hot press with various production parameters. The drilling experiments were performed on computer numerical control vertical machining centre without cutting fluid. Analysis of variance (ANOVA) was carried out in order to determine the effects of the production parameters on thrust force and surface roughness of metal matrix composites drilled with different feed rate. The effect of production parameters such as temperature, pressure and reinforcement ratio were investigated, and their effects were presented. The optimal level for each production parameters was determined by ‘Maximize the S/N ratio approach with a Taguchi design’. The test results revealed that the reinforcement ratio was the main factor affecting the surface roughness of the metal matrix composites for both feed rate. However, same singularity was not matter on thrust force due to close contribution rates of production parameters and high error rates of analysis. In literature, an increase on the thrust force and the surface roughness values was reported as the feed rate increased during machining. Nevertheless, in our MMCs system, the thrust force and the surface roughness values were in tendency of declination as the feed rate increased which makes this study more novel research.
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Atıf Yapan Yayın
Investigation of Friction Coefficient Changes in Recycled Composite Materials under Constant Load
Lubricants Cilt 11
Scopus Havuzumuzda Open Access 1 atıf almış
The surface quality of machine elements may deteriorate over time while operating under different conditions. This deterioration adversely affects the wear behavior in the contact areas, and these materials become unusable over time. In machine elements especially, the heat transfer, wear amount and surface roughness parameters in the contact area are very important in order for the system to work efficiently. In order to understand this change, composite materials were produced by adding spheroidal graphite cast iron (GGG40) with high lubricating properties at different rates to bronze (CuSn10), which is widely used as a self-lubricating bearing material. In this study, four different mixing ratios (B60D40, B70D30, B80D20 and B90D10) and B100, which is completely produced from bronze chips, were used for comparison purposes. In addition, these produced composite materials were compared with pure CuSn10 and pure GGG40 via double-acting isostatic hot pressing, and then the results were examined. The composite materials were made at two different temperatures (400 °C and 450 °C) and three different pressures (480 MPa, 640 MPa and 820 MPa) using recycled waste chips. Composites produced by recycling waste chips both reduce costs and make a positive contribution to the natural environment. Thus, more advantageous self-lubricating bearing materials will be produced, and the efficiency will be increased in these materials. The time-dependent variation in the friction coefficient observed after the wear tests performed under constant load is explained, and the resulting surface structures are presented with SEM images and EDS analyses. After the wear tests, it was observed that the process parameters used in production effectively influenced the wear behavior. In particular, when the production pressure was low (480 MPa), the wear behavior was adversely affected because sufficient bonding between the chips could not be achieved. In addition, as the amount of GGG40 used as a reinforcement material increased, the spheroidal graphite contained in it positively affected the wear behavior. The lubricating effect provided by this spheroidal graphite reduced wear in the contact area and the friction coefficient.
Atıf Yapan Makale Bilgileri
Kurumlar (3)
Abdullah Gül Üniversitesi Kayseri, Turkey
Konya Technical University Konya, Turkey
Selçuk Üniversitesi Selçuklu, Turkey