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Artificial intelligence systems for tool condition monitoring in machining: analysis and critical review
Journal of Intelligent Manufacturing Cilt 34 ss. 2079-2121
Scopus Toplam 334 atıf DOI
The wear of cutting tools, cutting force determination, surface roughness variations and other machining responses are of keen interest to latest researchers. The variations of these machining responses results in change in dimensional accuracy and productivity upto great extent. In addition, an excessive increase in wear leads to catastrophic consequences, exceeding the tool breakage. Therefore, this article discusses the online trend of modern approaches in tool condition monitoring while different machining operations. For this purpose, the effective use of new sensors and artificial intelligence (AI) is considered and followed during this holistic review work. The sensor systems used for monitoring tool wear are dynamometers, accelerometers, acoustic emission sensors, current and power sensors, image sensors, other sensors. These systems allow to solve the problem of automation and modeling of technological parameters of the main types of cutting, such as turning, milling, drilling and grinding. The modern artificial intelligence methods are considered, such as: Neural networks, Image recognition, Fuzzy logic, Adaptive neuro-fuzzy inference systems, Bayesian Networks, Support vector machine, Ensembles, Decision and regression trees, k-nearest neighbors, Artificial Neural Network, Markov model, Singular Spectrum Analysis, Genetic algorithms. Discussions also includes the main advantages, disadvantages and prospects of using various AI methods for tool wear monitoring. Moreover, the problems and future directions of the main processing methods using AI models are also highlighted.
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Atıf Yapan Yayın
Review of advanced sensor system applications in grinding operations
Journal of Advanced Research Cilt 77 ss. 371-405
Scopus Havuzumuzda Open Access 17 atıf almış
Background Today, in a wide variety of industries, grinding operations are an extremely important finishing process for obtaining precise dimensions and meeting strict requirements for roughness and shape accuracy. However, the constant wear of abrasive tools during grinding negatively affects the dimensional and surface conditions of the workpiece. Therefore, effective monitoring of the wear process during grinding operations helps to predict tool life, plan maintenance and ensure consistent product quality. Aim of Review The objective of this review is to examine current tool condition monitoring techniques, both direct and indirect, in various sensor systems and their application in both traditional and AI-driven grinding processes. By examining these techniques, the review provides insight into how different monitoring techniques can improve process efficiency, reduce downtime, and improve finished product quality, as well as the application of intelligent and adaptive processes to traditional grinding operations. Key Scientific Concepts of Review The review discusses the critical role of sensor systems in monitoring tool condition, including technologies such as imaging, vibration analysis, acoustic emission, and force measurement. These systems are vital for detecting wear and predicting failures, allowing for timely interventions and preventing unplanned downtimes. The integration of artificial intelligence into these monitoring systems greatly enhances their capabilities, as they enable more proactive strategies and adapt to changing conditions during the grinding process.
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Kurumlar (4)
Selçuk Üniversitesi Selçuklu, Turkey
South Ural State University Chelyabinsk, Russian Federation
Universidade Federal de Uberlândia Uberlandia, Brazil
Universitatea Politehnica Timisoara Timisoara, Romania