Kurumun Atıf Alan Makalesi
Atıf Alan Yayın
Investigation of progressive tool wear for determining of optimized machining parameters in turning
Scopus
Toplam 177 atıf DOI
On-line monitoring of tool wear and tool breakage are very important to reduce production costs through the optimization of machining parameters. Increasing cutting forces affect workpiece quality and tool condition that is the ultimate aim of production line and progressive tool wear which can trigger the tool breakage. Taguchi method is extensively used for determining number of experiment while variance analysis (ANOVA) deals with which parameter/s is/are effective on output. This study contains experiments and optimization processes during turning of AISI 1050 material with 3 input parameters (cutting speed, feed rate, tool tip) using Taguchi method. In order to determine the condition of the cutting tool, measurement of tangential cutting force and acoustic emission (AE) were carried out during metal removing. ANOVA results showed that cutting speed is the most effective about %45 and tool tip is the second about %35 on tool wear. On the other hand, the effect of feed rate on tangential cutting force (%88) and cutting speed on AE (%80) is remarkably higher than the other two parameters. In order to obtain the minimum tool wear value, the optimum cutting parameters have been selected as v 1 = 135 m/min, f 2 = 0,214 mm/rev, T 2 = P25. By implemented sensor system tool breakage can be successfully detected and used for producing high quality materials with low costs.
Atıf Kaynağı
Atıf Yapan Yayın
A review of indirect tool condition monitoring systems and decision‐making methods in turning: Critical analysis and trends
Scopus
Havuzumuzda Open Access 267 atıf almış
The complex structure of turning aggravates obtaining the desired results in terms of tool wear and surface roughness. The existence of high temperature and pressure make difficult to reach and observe the cutting area. In‐direct tool condition, monitoring systems provide tracking the condition of cutting tool via several released or converted energy types, namely, heat, acoustic emis-sion, vibration, cutting forces and motor current. Tool wear inevitably progresses during metal cutting and has a relationship with these energy types. Indirect tool condition monitoring systems use sensors situated around the cutting area to state the wear condition of the cutting tool without in-tervention to cutting zone. In this study, sensors mostly used in indirect tool condition monitoring systems and their correlations between tool wear are reviewed to summarize the literature survey in this field for the last two decades. The reviews about tool condition monitoring systems in turning are very limited, and relationship between measured variables such as tool wear and vibration re-quire a detailed analysis. In this work, the main aim is to discuss the effect of sensorial data on tool wear by considering previous published papers. As a computer aided electronic and mechanical support system, tool condition monitoring paves the way for machining industry and the future and development of Industry 4.0.
Atıf Yapan Makale Bilgileri
Kurumlar (8)
Bingöl Üniversitesi
Bingol, Turkey
Bydgoszcz University of Science and Technology
Bydgoszcz, Poland
I.K. Gujral Punjab Technical University, Jalandhar
Jalandhar, India
Politechnika Koszalinska
Koszalin, Poland
Selçuk Üniversitesi
Selçuklu, Turkey
Shandong University
Jinan, China
South Ural State University
Chelyabinsk, Russian Federation
University of Portsmouth
Portsmouth, United Kingdom