Kurumun Atıf Alan Makalesi
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Investigation of progressive tool wear for determining of optimized machining parameters in turning
Scopus
Toplam 177 atıf DOI
On-line monitoring of tool wear and tool breakage are very important to reduce production costs through the optimization of machining parameters. Increasing cutting forces affect workpiece quality and tool condition that is the ultimate aim of production line and progressive tool wear which can trigger the tool breakage. Taguchi method is extensively used for determining number of experiment while variance analysis (ANOVA) deals with which parameter/s is/are effective on output. This study contains experiments and optimization processes during turning of AISI 1050 material with 3 input parameters (cutting speed, feed rate, tool tip) using Taguchi method. In order to determine the condition of the cutting tool, measurement of tangential cutting force and acoustic emission (AE) were carried out during metal removing. ANOVA results showed that cutting speed is the most effective about %45 and tool tip is the second about %35 on tool wear. On the other hand, the effect of feed rate on tangential cutting force (%88) and cutting speed on AE (%80) is remarkably higher than the other two parameters. In order to obtain the minimum tool wear value, the optimum cutting parameters have been selected as v 1 = 135 m/min, f 2 = 0,214 mm/rev, T 2 = P25. By implemented sensor system tool breakage can be successfully detected and used for producing high quality materials with low costs.
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Atıf Yapan Yayın
The Effect of Ultrasonic Cleaning Upon Mechanical Properties of Metal Matrix Composites
Scopus
Havuzumuzda 12 atıf almış
The aim of this study is to produce composite materials by recycling metallic chips, which are found in industry as a large amount of waste. In addition, it is aimed to investigate the effect of ultrasonic cleaning process as the consolidation behavior and mechanical properties of bulk material directly depend on the cleaning of waste metallic chips. In the present investigation, spheroidal graphite cast iron (GGG-40) was employed as reinforcement material in tin bronze (CuSn10) matrix system. GGG-40 and CuSn10 chips were cleaned by ultrasonic agitation in water for 20 and 40 min. Consolidation of the cleaned metallic chips was achieved with a hot press by applying 820 MPa pressure under 450 °C, and the cylindrical and prismatic metal matrix composite materials with different reinforcement ratios were successfully produced. Energy-dispersive X-ray and scanning electron microscopy analyses were carried out to determine the amount of the oxide removed from the surfaces of chips. The mechanical properties of the samples were determined by hardness, porosity, compression and three-point bending tests. According to the results of the analyses, it was found that CuSn10 surfaces were cleaned from 20%, 50% and GGG-40 surfaces from 35%, 39% oxides during 20- and 40-min cleaning time, respectively. In addition, the results of the mechanical tests revealed that increased ultrasonic cleaning time improves the consolidation quality of metallic chips and it provides successful covering of GGG-40 chips by the CuSn10 chips as a result of a better structural integrity. New machinery parts with high mechanical properties can be produced as a result of recycling of the metallic chips which are available as waste in industry by appropriate cleaning process and this situation makes this study more innovative, economical and environmentally friendly research.
Atıf Yapan Makale Bilgileri
Kurumlar (4)
Abdullah Gül Üniversitesi
Kayseri, Turkey
Konya Technical University
Konya, Turkey
Necmettin Erbakan Üniversitesi
Meram, Turkey
Selçuk Üniversitesi
Selçuklu, Turkey