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Investigation of progressive tool wear for determining of optimized machining parameters in turning
Measurement Journal of the International Measurement Confederation Cilt 140 ss. 427-436
Scopus Toplam 177 atıf DOI
On-line monitoring of tool wear and tool breakage are very important to reduce production costs through the optimization of machining parameters. Increasing cutting forces affect workpiece quality and tool condition that is the ultimate aim of production line and progressive tool wear which can trigger the tool breakage. Taguchi method is extensively used for determining number of experiment while variance analysis (ANOVA) deals with which parameter/s is/are effective on output. This study contains experiments and optimization processes during turning of AISI 1050 material with 3 input parameters (cutting speed, feed rate, tool tip) using Taguchi method. In order to determine the condition of the cutting tool, measurement of tangential cutting force and acoustic emission (AE) were carried out during metal removing. ANOVA results showed that cutting speed is the most effective about %45 and tool tip is the second about %35 on tool wear. On the other hand, the effect of feed rate on tangential cutting force (%88) and cutting speed on AE (%80) is remarkably higher than the other two parameters. In order to obtain the minimum tool wear value, the optimum cutting parameters have been selected as v 1 = 135 m/min, f 2 = 0,214 mm/rev, T 2 = P25. By implemented sensor system tool breakage can be successfully detected and used for producing high quality materials with low costs.
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Atıf Yapan Yayın
The effects of harsh aging environments on the properties of neat and MWCNT reinforced epoxy resins
Construction and Building Materials Cilt 272
Scopus Havuzumuzda 65 atıf almış
In this study, the effects of different harsh aging environments on the chemical and mechanical properties of neat and multiwall carbon nanotubes (MWCNT) reinforced epoxy resins were investigated. The neat and 1 wt% MWCNT reinforced epoxy resins were exposed to four different corrosive environments, namely deionized water, NaCl solution (10 wt% NaCl), H2SO4 solution (10 wt% H2SO4), and HCl solution (10 wt% HCl. The mass variation results revealed that the highest absorption rates were found in specimens aged in both acidic environments. The highest amount of absorption was observed in the H2SO4 environment, measured approximately 3% for neat epoxy, and 6.5% for MWCNT reinforced epoxy resin. FT-IR spectrums showed that the most affected peaks belong to specimens aged in both acidic environments. Tensile test results revealed that the aging process in H2SO4 solution and deionized water deteriorated the strength of specimens. According to the literature, it was reported that the strength of specimens aged in NaCl solution environment is decreased. However, the same trend has not been in this study. In our study, the strength of specimens aged in NaCl solution environment increased impressively by 29%, which makes this study more striking. Another important point analyzed from the tensile test results was that the MWCNT nanoparticle reinforcement adversely affects the strength of the epoxy resin. So, it can be clearly stated that the use of expensive MWCNTs as filler of epoxy resin is not useful to improve its aging resistance. The scanning electron microscope (SEM) and optical microscope images showed that acidic environments result in different fracture mechanisms from typical polymer damaged surfaces reported in available researches.
Atıf Yapan Makale Bilgileri
Kurumlar (3)
Konya Technical University Konya, Turkey
Necmettin Erbakan Üniversitesi Meram, Turkey
Selçuk Üniversitesi Selçuklu, Turkey