Kurumun Atıf Alan Makalesi
Atıf Alan Yayın
Investigation of signal behaviors for sensor fusion with tool condition monitoring system in turning
Scopus
Toplam 185 atıf DOI
Monitoring of the cutting area with different type of sensors requires confirmation for composing sensor fusion to obtain longer tool life and high-quality product. The complex structure of machining and interaction between variables affect the influence of parameters on quality indicators. Using multiple sensors provide comparison of information acquired from different resources and make easier to decide about tool and workpiece condition. In this experimental research for the first time, five different sensors were adopted to a lathe for collecting data to measure the capability of each sensor in reflecting the tool wear. Cutting forces, vibration, acoustic emission, temperature and current measurements were carried out during turning of AISI 5140 with coated carbide tools. Considering the graphical investigation, the successes of sensors on detection of progressive flank wear and tool breakage were investigated. Besides, the effects of cutting parameters on measured variables were interpreted considering graphs. According to results, temperature and acoustic emission signals seem to be effective about 74% for flank wear. In addition, fuzzy logic based prediction of flank wear was performed with the assistance of temperature and acoustic emission sensors with high accuracy which demonstrates their availability for sensor fusion. Tool breakage occurs instantly which can prevent with the assistance of sensor signals and tangential and feed cutting forces, acoustic emission and vibration signals seem as reliable indicators for approaching major breakage. Sensor fusion based turning provides confirmed information which enables more reliable, robust and consistent machining.
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Atıf Yapan Yayın
Measuring curvature of trajectory traced by coupler of an optimal four-link spherical mechanism
Scopus
Havuzumuzda 18 atıf almış
This research paper presents design of a gripper finger mechanism and a new curvature measurement method of fingertip trajectory. Firstly, the conditions of a grasp provided by gripper, which was designed from a spherical mechanism, was explained. Therefore, trajectory length of coupler point was modeled as objective function which is maximized. Ball-Burmester theory was used to form constraints which can provide a spherical curve with curvature close to zero. A plausible dimension range of mechanism, transmission angle, instantaneous invariants were arranged as constraint function. A meta-heuristic algorithm previously developed by one of authors was used to search the best instantaneous invariants based on the type of mechanism. The optimal solution was prototyped, and three-fingered gripper assembled. Secondly, an endoscopic camera peculiarly was used to measure curvature of the trajectory traced by coupler point of an optimal four-link spherical mechanism which was supposed to compose a finger of a robotic gripper. The coupler of the mechanism was expected to trace approximately a great circle arc to provide a grasp. Therefore, the technique to measure curvature was based on image processing and geodetic curvature theory. A calibrated endoscopic camera was used for acquisition of video record above the prototype which was centered in the center of the camera screen. The curvature of coupler point of optimal spherical mechanism design and prototype were compared. According to performed regression analysis, results of the measurement were %97 reliable for the useful part of the trajectory.
Atıf Yapan Makale Bilgileri
Kurumlar (2)
Konya Technical University
Konya, Turkey
Selçuk Üniversitesi
Selçuklu, Turkey