Kurumun Atıf Alan Makalesi
Atıf Alan Yayın
Investigation of signal behaviors for sensor fusion with tool condition monitoring system in turning
Scopus
Toplam 185 atıf DOI
Monitoring of the cutting area with different type of sensors requires confirmation for composing sensor fusion to obtain longer tool life and high-quality product. The complex structure of machining and interaction between variables affect the influence of parameters on quality indicators. Using multiple sensors provide comparison of information acquired from different resources and make easier to decide about tool and workpiece condition. In this experimental research for the first time, five different sensors were adopted to a lathe for collecting data to measure the capability of each sensor in reflecting the tool wear. Cutting forces, vibration, acoustic emission, temperature and current measurements were carried out during turning of AISI 5140 with coated carbide tools. Considering the graphical investigation, the successes of sensors on detection of progressive flank wear and tool breakage were investigated. Besides, the effects of cutting parameters on measured variables were interpreted considering graphs. According to results, temperature and acoustic emission signals seem to be effective about 74% for flank wear. In addition, fuzzy logic based prediction of flank wear was performed with the assistance of temperature and acoustic emission sensors with high accuracy which demonstrates their availability for sensor fusion. Tool breakage occurs instantly which can prevent with the assistance of sensor signals and tangential and feed cutting forces, acoustic emission and vibration signals seem as reliable indicators for approaching major breakage. Sensor fusion based turning provides confirmed information which enables more reliable, robust and consistent machining.
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Atıf Yapan Yayın
Measurement and analysis of sustainable indicators in machining of Armox 500T armor steel
Scopus
Havuzumuzda 23 atıf almış
Armox 500T is a special type of armor steel possessing superior mechanical properties suitable for use in vehicles and buildings need for first priority protection. Since these products are large-scale, a welding groove needs to be created before joining which can be done by milling operations. This study aims to address this point by questioning the impact of clean environments, namely, dry, minimum quantity lubrication (MQL), and LN2-based cryogenic cooling on the machining performance measures during milling. The novelty of this paper is the investigation of the effects of different cutting environments on the milling performance of Armox 500T armor steel. The results from this study showed that cryogenic medium has an impressive impact on controlling the temperatures at tool-chip interface which directly reduces flank wear development. In addition, cryogenic and MQL-assisted machining is much better than dry environment in achieving improved surface properties, chip shape, and energy consumptions. Cryogenic cooling seems as the best option for hard milling pursued by MQL and dry environments, respectively, from the sustainability and machinability point of view.
Atıf Yapan Makale Bilgileri
Kurumlar (1)
Selçuk Üniversitesi
Selçuklu, Turkey